Case study
Offshore Bunk Bed System
A fire-rated flat-pack bunk bed system for offshore crew accommodation, designed and shown through 3D renders and exploded assembly views. Simplified. Repeatable. Built to install.
Commercial Interiors / Offshore
Offshore Bunk Bed System
A fire-rated flat-pack bunk bed system for offshore crew accommodation, designed and shown through 3D renders and exploded assembly views. Simplified. Repeatable. Built to install.
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Overview
An offshore bunk bed, simplified from 71 parts to 47.
Working with a commercial interiors and fit-out specialist, we redesigned the system and showed how it goes together through 3D renders, exploded views and technical drawings.
- Environment
- Offshore oil rig
- Material
- FR MDF + Laminate
- System Logic
- Flat-pack construction

Offshore Bunk Bed System
Bunk mock-up
An offshore bunk bed, simplified from 71 parts to 47.

Offshore Bunk Bed System
Bunk with ladder
An offshore bunk bed, simplified from 71 parts to 47.
The brief
The original system was too complex to make and hard to install in tight cabins.
It needed less weight and fewer parts, while staying strong, shipping efficiently and going together accurately on site.

Offshore Bunk Bed System
Bunk Bed System, Front View, Neutral Studio
The original system was too complex to make and hard to install in tight cabins.

Offshore Bunk Bed System
Exploded view
The original system was too complex to make and hard to install in tight cabins.
The idea
Remove everything the product does not need.
Every part was reviewed for its function, assembly and production. Unnecessary panels went, without losing overall strength.
- Part count reduced from 71 to 47
- Simpler to manufacture
- Simpler to assemble

Offshore Bunk Bed System
Bunk Bed System, Internal Construction View (Panels Removed)
Remove everything the product does not need.

Offshore Bunk Bed System
Front elevation
Remove everything the product does not need.
What we made
The whole system was defined in 3D before manufacture began.
Technical drawings and visuals were used to validate the design. A prototype then gave real-world build feedback to refine it before final manufacture.

Offshore Bunk Bed System
Bunk Bed System, Offshore Cabin Scene
The whole system was defined in 3D before manufacture began.

Offshore Bunk Bed System
Bunk Bed System, Lower Berth Detail, Drawer Open
The whole system was defined in 3D before manufacture began.
The outcome
A simplified fire-rated bunk designed for offshore projects.
The flat-pack structure improved transport, handling and installation, and the system can be repeated across different cabin layouts.

Offshore Bunk Bed System
Bunk mock-up
A simplified fire-rated bunk designed for offshore projects.

Offshore Bunk Bed System
Woodgrain bunk bed with drawers
A simplified fire-rated bunk designed for offshore projects.
Result
Installed offshore. Built to repeat.
The bunk system was manufactured from the supplied technical outputs, installed offshore and later reused on more accommodation projects.

Offshore Bunk Bed System
Offshore Cabin, Full Room View, Bunk Cabin
Installed offshore. Built to repeat.

Offshore Bunk Bed System
Bunk mock-up
Installed offshore. Built to repeat.